How do briquetting systems work, and what are the benefits?

What is briquetting?

As this scientific article highlights, briquetting is often used for environmental purposes. It allows businesses to reduce the amount of biomass residue that might otherwise be wasted. Examples include banknotes, wood, lignite, paper and cardboard dust and charcoal.  

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However, our briquetting machines are more than capable of dealing with a host of other materials. Banknotes, dust and even metallic waste products can all be compacted in such a manner. Once these materials have been compressed to a specific point, they can be sent off for recycling or otherwise repurposed. 

Now that we have gained a basic understanding of the purpose of briquetting, what does it truly entail? Let us examine the process in greater detail. 

What does briquetting involve? 

We can think of briquetting similarly to compressing a material (such as when using a trash compactor). However, there are two main differences: 

• The substances are regularly compressed to a much higher density. 
• The size and shape of the resulting briquettes will vary (depending upon the product and purpose). 

For instance, Hunkeler Systeme can offer various shapes and sizes when briquetting metal waste. In this case, their dimensions can be reduced by up to 40 times the initial volume. 

The processes are still generally the same for different products. First, the material is fed into a silo. This substance is then compressed either through the use of a screw or a hydraulic press. As an example, the HHB briquetting press provided by our team employs hydraulics to achieve a compression level of 1:15.  

Thanks to superior levels of automation, many briquetting machines can be operated manually or through using advanced software. This helps to increase throughput while reducing any human-based errors.  

The components of a typical briquetting machine

Briquetting machines share many common features (although their exact configurations may vary slightly). Here are some of the core components: 

• A silo can be found between the press and a filter (to eliminate unwanted particles). 
• A series of cylinders combined with a hydraulic press (or a screw). 
• The compression area. 
• The pump and motor. 
• Additional elements, such as hoses, oil reservoirs and control points. 

Thanks to the user-friendly layout offered by our machines, implementation is also straightforward. 

What are the main benefits of industrial briquetting? 

Although the descriptions above were somewhat simplified, they provide a basic overview of how briquetting works. It is now wise to examine some of the benefits that businesses can leverage from this technique. 

Briquetting provides environmentally friendly energy solutions

It is important to remember that these machines can deal with a variety of materials. Three common examples include wood, dust and paper-based products. When these are compressed into briquettes, they can be used as a source of fuel. In other words, this process will provide businesses with a sustainable edge over their competitors.  

Potential government subsidies 

Many nations have embraced a &#;green&#; approach to their manufacturing processes. That is why some countries will provide valuable subsidies to firms that compact their materials for subsequent recycling. While such a possibility will vary from region to region, it is still an important advantage to note.  

Reduced logistical costs 

Companies are always eager to reduce operational costs while enhancing their return on investment (ROI). Briquettes can offer the best of both worlds. First, the machines reduce the amount of on-site space occupied by waste products.  

Also, the hydraulic slider configurations offered by Hunkeler Systeme will allow these products to be easily transported. This factor massively reduces logistical costs. 

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Short- and long-term benefits: modern briquetting solutions 

Although the notion of briquetting has existed for some time, the associated technology has evolved at a breakneck pace. Our team is pleased to provide a wide array of options based on your bespoke requirements.  

If you would like to learn more, please take a moment to contact one of our specialists. We will be happy to answer any questions that you may have.

The briquetting machine, with other names of briquetting press machine, briquettes machine, briquette machine and briquette press machine, is mainly used to process tailing disposals and suppress powder materials that are hard to take shape.

 briquetting press or briquette press machine features large briquette pressure, adjustable main engine revolution and the assembly of spiral feeding device. briquette machine or briquettes machine is mainly used for the coal powder formation, dry powder formation, flue gas desulfurization gypsum formation, coke powder formation, scrap iron and other metal powder formation. briquetting machine is also called strong hydraulic briquetting machine, ore powder briquette press machine, double roller briquetting machine or goose egg briquetting press machine etc.

Application of briquette machine

briquette machine is mainly used to make balls from the ferrous and non-ferrous metal powders by throwing them directly into the smelting furnace which increases the additional value. All metallurgy wastes and auxiliary materials that need drawing up will need the briquette machine. briquettes machines are widely used to press all kinds of materials such as fly ash, pool mud, oxide skin, steel slag, iron powder, aluminum powder, manganese mineral powder, aluminum skimming, active carbon, alumina, bauxite, causticity, charcoal, clay, coke breeze, coal, cryolite, chemical fertilizer, plastics, lime stone, paintings, urea, sylvite, etc. briquette machine for sale can help to reduce dust, control the capacity, recycle materials and improve the transportation performance, etc.

Final Briquettes:

Shape: Can be round, pillow, oval.

Size: Changeable size 18mm-80mm, made according to clients requests.

Working principle of briquettes machine

briquetting machine or briquetting press machine is made up of three parts: feeding, driving and briquetting.

1. Feed section: To make sure materials enter double rollers evenly by feeding in ration. Driven by the electromagnetic speed regulating motor and after the belt wheel and worm reducer turn, the spiral feed device of briquette machines presses materials into the main feed port. As the constant matrix feature of the electromagnetic speed regulating motor, when the spiral feeder has the same pressing quantity with the inventory of the main body of the briquetting machine or briquettes machine, the feeding pressure will stay constant thus stabilizing the balling quality. If there is a large feed amount, the electricity of the feeding device will be overloaded and vice versa. Therefore, it's very important to operate the machine skillfully.

2. Driving section: The driving system consists of electromotor, triangle section, reducer, open gear and rollers. The briquetting machine runs relying on the cooperation of driving and driven shaft supported by the exposed gear. It is driven by the electromagnetic speed regulating motor; after the belt wheel and cylindrical gear reducer, the power is transferred to the pin coupling shaft. Hydraulic pressure device is installed on the back of the driven shaft block. The hydraulic protection device of briquette machine can make axial displacement of the piston as the hydraulic pump pushes the high pressure oil into the hydraulic tank. The front connecting end of the piston supports the bearing pedestal to meet the production requirement.

3. Briquetting section: Referring to the main body of the briquetting machine or briquette machine with the rollers as its core working part. When too many materials or metal blocks enter the space between the two compression rollers, the piston rod of the hydraulic cylinder gets so pressed that the pump will stop working and the energy accumulator will make buffer action facing pressure changing. Then the flood valve starts the oil return and the piston rod replacement will widen the space between the rollers thus forcing hard materials to pass the rollers. Finally, the whole pressure system of briquette machine or briquette press machine returns to normal condition so that the rollers won't be damaged.

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