How to Choose Head Weigher?

An industrial weighing machine like a multi-head weigher is known for its accuracy, speed, and reliability. Usually, manufacturers use them to pack various inventories ranging from non-food items to food products.

Historically, workers used a weigher to weigh particular produce. However, as time passed, they began using them to distribute snacks and confectionery into packaging efficiently.

Generally, a weigher machine disperses a product to food hoppers, then drops it to an empty weight hopper. These machines have automated mechanisms determining the product’s mass across the weight hoppers.

Through this system, they can accurately weigh the product nearest to the target weight. The weigher then opens hoppers which dispense the product to distribution systems via discharge chutes.

Selecting the appropriate features is crucial to ensure optimal production performance when looking for a multihead weigher packing machine. Having equipment that achieves high accuracy, efficiency, and long-term reliability is essential to reduce unnecessary production costs.

This article delves deep into what manufacturers must look for on a multi-head scale to enhance a business’s profitability, productivity, and competitiveness in the manufacturing industry.

1. Accuracy and Efficiency

Choosing a packing scale machine with high accuracy ensures manufacturers that they can consistently achieve desired packing targets. It maximizes profitability and minimizes product waste.

These advantages are vital to maintain product quality and meet customer expectations. Precise ingredient ratios are critical, especially in the food, chemical, and pharmaceutical industries. A slight deviation in weight can affect a product’s efficacy, taste, or safety.

In addition, minimizing product waste, which refers to the amount of product that exceeds the target weight, promotes cost control. Precise weight allows producers to optimize material usage and maximize the yield of raw materials and ingredients.

Similarly, the efficiency and accuracy of a weigher scale directly impacts profitability and productivity in weighing operations. These factors enable manufacturers to process more products within a given timeframe. It maximizes productivity and output, which allows businesses to capitalize on sales opportunities and meet market demands.

Improved efficiency reduces the need for product adjustments or rework, which saves resources and time. It also reduces cycle times and idle periods, which optimizes resource utilization and overall equipment effectiveness.

2. Number of Heads

In a multi-head weigher, heads refer to individual weigh hoppers or weighing units that work together to weigh items. Each head comprises a load cell and a discharge mechanism that loads the weighted product into the packaging equipment. 

These load cells measure the product’s weight and operate simultaneously to achieve a high-speed weighing process. Thus, a weigher machine’s ideal number of heads depends on various production-related factors.

For instance, the physical properties of the products play a significant role in choosing a multihead weigher machine. 

A higher number of heads may be ideal for lightweight or small products to ensure accurate measurement due to their limited weight. On the other hand, heavier and larger products may require fewer heads to achieve the desired accuracy.

Another essential consideration is the desired production throughput or the number of products to process per minute. Higher output levels typically need more heads to attain the desired speed and exceed production demands.

However, cost considerations are also essential when determining the number of heads you want for your equipment. Machines with more heads tend to be more costly, especially for smaller businesses. Balancing the available budget with accuracy requirements is crucial to mitigate overspending on unnecessary features.

3. Weighing Range

The weighing range refers to the variety of materials, items, or ingredients the equipment can accurately weigh. A well-designed multihead weigher can accommodate various products, such as granular, solid, or piece-type items. In addition, it should be capable of handling products of different sizes, shapes, and weights.

When selecting the right machinery for your business, it is crucial to consider the minimum and maximum weights of the products. This consideration ensures that the equipment can handle the full range of weights that the product requires.

Aside from the minimum and maximum weights, dynamic range is also an essential feature in a multihead weigher packing machine. Its ability to handle both very light and hefty weights effectively is crucial to ensure long-term use and versatility. Choosing a weigher with a broad dynamic range is vital, allowing for flexibility in handling a wide variety of products.

4. Hopper Capacity

Hoppers in multihead packing machines are essential in storing and dispensing products during the weighing process. These hoppers serve as containers that hold the product and ensure a steady supply of products, preventing interruptions and maintaining continuity. 

The hoppers, equipped with multihead weighers, include discharge mechanisms such as vibratory feeders. These mechanisms act as gates, controlling the release of weighted products and ensuring a consistent and precise flow into the discharge chutes. This setup enables accurate measurements and minimizes product waste.

There are crucial aspects to consider when choosing packing machines. It includes the product’s flow characteristics, bulk density, and feeding requirements. For instance, items with low bulk density may require larger hoppers to maintain a consistent flow. Meanwhile, those with high bulk density may require smaller hopper capacities.

In addition, analyze the production line’s overall flow and how the hoppers integrate with other equipment. It includes conveyors, feeders, or packaging machines. Ensure the hopper capacity aligns with the equipment’s power and speed to maintain an efficient and balanced production process.

5. Maintenance and Support

The accessibility of technical support and maintenance is crucial to operating a multihead packing machine efficiently. 

For instance, for issue resolution and troubleshooting, it assists in identifying and resolving any operational issues or malfunctions. Prompt access to knowledgeable support staff lessens downtime and ensures equipment’s smooth operation.

In addition, choose one with fault detection and diagnostics when looking for multihead weighers. It analyzes data and identifies anomalies or patterns indicating a fault or impending failure.

Having these features enable maintenance personnel to take proactive measures and resolve such issues. For instance, it can replace worn-out parts or conduct preventive maintenance, reducing the risk of unexpected breakdowns.

Since social media content is diverse. Hence, it’s best to use strategies to catch people’s attention and keep them wanting more. An excellent example would be using YouTube shorts, vertical videos that only run for 60 seconds or less. You can also use Instagram reels and TikToks. 

If you’re using any social media platform, explore the data and insights the app provides. This relevant information can establish facts like how long your followers watched your videos and what content they interacted with the most. These metrics can help you adjust your content strategy accordingly. 

Multihead weighers are standard in the market. However, businesses must carefully choose which equipment to entrust their production with.

Diversify Your Production With Plan IT Packaging

Plan IT Packaging has a comprehensive range of high-quality packaging solutions to meet your needs and production demands.

We prioritize reliability and quality. Our products provide solutions built to withstand the test of time. You can trust our products are made with quality materials and meet your growing business’s requirements.

You can contact us for a free consultation to know more about how you can elevate your production line with a multi-head weigher.

These days, automated, multi-head weighing stations are becoming more and more popular in a variety of industries. And it’s no wonder why — automated weigh stations offer a number of advantages over traditional manual ones. At BPI, we understand that every business is different and has different needs. That’s why we offer a variety of weighing station options to our clients, so they can choose the one that best suits their needs. 

Here are a few things to consider when choosing a weighing station for your business.

Increasing Efficiency

Of course, cost is always a consideration when making any purchase for your business. But it’s important to remember that when it comes to automated weigh stations, you get what you pay for. If you choose a cheap, inaccurate scale, it will likely end up costing you more in the long run. In contrast, a weigher from BPI will save you money by ensuring accuracy and efficiency in your operations. 

One of the biggest advantages of an automated weighing station is the cost savings it can provide. Automated weigh stations are much more accurate than their manual counterparts, which means they can help you save money on product waste. In addition, automated weigh stations can help you boost your production efficiency, which can lead to increased profits.

Size & Capacity

One of the most important things to consider when choosing a weighing station is size and capacity. What are you weighing? Do you need a large scale or a small one? How much do you need to weigh at one time? Keep these questions in mind when selecting a weighing station so that you choose one that can accommodate your needs.

BPI offers several models multi-head weighers capable of handling a variety of different load volumes, speeds and various products, such as fruit, nuts, candy, chips, powders and more.

Technical advantages of BPI’s automated, multi-head weighers include:

• High-grade 304 stainless steel construction 
• Single or twin tube discharge 
• Versatility for blending and mixing products 
• Automatic frequency vibration control 
• Live display of individual amplitude 
• Live display of individual weight readings 
• Auto-zeroing during operation for accuracy 
• Self-diagnostic alerts in pop up window 
• Center load cell replacing traditional photocell 
• Radius corner stainless steel buckets 
• Rejection of unqualified weights 
• Multiple dumps for bulk weighing 
• Stagger dump for large unit-size applications 
• Large, colorized touchscreen with product imaging

Improving Accuracy & Precision

Another important consideration is accuracy and precision. When you’re weighing something in a high-output, automated manufacturing environment, you need to trust the weight is accurate. At BPI, we use state-of-the-art technology to ensure our scales are precise, with limited deviation. We understand that even a small error can be costly, so we go above and beyond to make sure our scales are as accurate as possible.

An advantage of our automated weigh stations is improved quality control. By incorporating an BPI automated system into your business, you can rest assured your products will be weighed correctly every single time. This consistent level of quality control can help your business build trust with customers and increase the likelihood of repeat purchases.

Keeping Employees Safe

Automated weigh stations also offer increased safety for your employees. Because the weighing process is completely mechanized, your employees will not be exposed to any moving parts or hazardous materials. This can help proactively reduce the risk of on-the-job injuries and enhance your workplace safety overall.

Contact Us Today

As you can see, there are multiple reasons why you should consider an automated weighing station for your business. From cost savings to improved quality control, there are several benefits that an automated system can provide, but choosing the right one can be difficult; that’s where BPI comes in.

We offer a variety of weighing stations to suit any need, and our team of experts is always available to help you select the right fit for your business. If you’re looking for a way to streamline your operations and improve your bottom line, an automated weigh station may be just what you need. 

Contact us today to learn more about our products and services!

Historically, workers used a weigher to weigh particular produce. However, as time passed, they began using them to distribute snacks and confectionery into packaging efficiently.

Generally, a weigher machine disperses a product to food hoppers, then drops it to an empty weight hopper. These machines have automated mechanisms determining the product’s mass across the weight hoppers.

Through this system, they can accurately weigh the product nearest to the target weight. The weigher then opens hoppers which dispense the product to distribution systems via discharge chutes.

Selecting the appropriate features is crucial to ensure optimal production performance when looking for a multihead weigher packing machine. Having equipment that achieves high accuracy, efficiency, and long-term reliability is essential to reduce unnecessary production costs.

This article delves deep into what manufacturers must look for on a multi-head scale to enhance a business’s profitability, productivity, and competitiveness in the manufacturing industry.

1. Accuracy and Efficiency

Choosing a packing scale machine with high accuracy ensures manufacturers that they can consistently achieve desired packing targets. It maximizes profitability and minimizes product waste.

These advantages are vital to maintain product quality and meet customer expectations. Precise ingredient ratios are critical, especially in the food, chemical, and pharmaceutical industries. A slight deviation in weight can affect a product’s efficacy, taste, or safety.

In addition, minimizing product waste, which refers to the amount of product that exceeds the target weight, promotes cost control. Precise weight allows producers to optimize material usage and maximize the yield of raw materials and ingredients.

Similarly, the efficiency and accuracy of a weigher scale directly impacts profitability and productivity in weighing operations. These factors enable manufacturers to process more products within a given timeframe. It maximizes productivity and output, which allows businesses to capitalize on sales opportunities and meet market demands.

Improved efficiency reduces the need for product adjustments or rework, which saves resources and time. It also reduces cycle times and idle periods, which optimizes resource utilization and overall equipment effectiveness.

2. Number of Heads

In a multi-head weigher, heads refer to individual weigh hoppers or weighing units that work together to weigh items. Each head comprises a load cell and a discharge mechanism that loads the weighted product into the packaging equipment. 

These load cells measure the product’s weight and operate simultaneously to achieve a high-speed weighing process. Thus, a weigher machine’s ideal number of heads depends on various production-related factors.

For instance, the physical properties of the products play a significant role in choosing a multihead weigher machine. 

A higher number of heads may be ideal for lightweight or small products to ensure accurate measurement due to their limited weight. On the other hand, heavier and larger products may require fewer heads to achieve the desired accuracy.

Another essential consideration is the desired production throughput or the number of products to process per minute. Higher output levels typically need more heads to attain the desired speed and exceed production demands.

However, cost considerations are also essential when determining the number of heads you want for your equipment. Machines with more heads tend to be more costly, especially for smaller businesses. Balancing the available budget with accuracy requirements is crucial to mitigate overspending on unnecessary features.

3. Weighing Range

The weighing range refers to the variety of materials, items, or ingredients the equipment can accurately weigh. A well-designed multihead weigher can accommodate various products, such as granular, solid, or piece-type items. In addition, it should be capable of handling products of different sizes, shapes, and weights.

When selecting the right machinery for your business, it is crucial to consider the minimum and maximum weights of the products. This consideration ensures that the equipment can handle the full range of weights that the product requires.

Aside from the minimum and maximum weights, dynamic range is also an essential feature in a multihead weigher packing machine. Its ability to handle both very light and hefty weights effectively is crucial to ensure long-term use and versatility. Choosing a weigher with a broad dynamic range is vital, allowing for flexibility in handling a wide variety of products.

4. Hopper Capacity

Hoppers in multihead packing machines are essential in storing and dispensing products during the weighing process. These hoppers serve as containers that hold the product and ensure a steady supply of products, preventing interruptions and maintaining continuity. 

The hoppers, equipped with multihead weighers, include discharge mechanisms such as vibratory feeders. These mechanisms act as gates, controlling the release of weighted products and ensuring a consistent and precise flow into the discharge chutes. This setup enables accurate measurements and minimizes product waste.

There are crucial aspects to consider when choosing packing machines. It includes the product’s flow characteristics, bulk density, and feeding requirements. For instance, items with low bulk density may require larger hoppers to maintain a consistent flow. Meanwhile, those with high bulk density may require smaller hopper capacities.

Want more information on snack food weigher? Feel free to contact us.

In addition, analyze the production line’s overall flow and how the hoppers integrate with other equipment. It includes conveyors, feeders, or packaging machines. Ensure the hopper capacity aligns with the equipment’s power and speed to maintain an efficient and balanced production process.

5. Maintenance and Support

The accessibility of technical support and maintenance is crucial to operating a multihead packing machine efficiently. 

For instance, for issue resolution and troubleshooting, it assists in identifying and resolving any operational issues or malfunctions. Prompt access to knowledgeable support staff lessens downtime and ensures equipment’s smooth operation.

In addition, choose one with fault detection and diagnostics when looking for multihead weighers. It analyzes data and identifies anomalies or patterns indicating a fault or impending failure.

Having these features enable maintenance personnel to take proactive measures and resolve such issues. For instance, it can replace worn-out parts or conduct preventive maintenance, reducing the risk of unexpected breakdowns.

Since social media content is diverse. Hence, it’s best to use strategies to catch people’s attention and keep them wanting more. An excellent example would be using YouTube shorts, vertical videos that only run for 60 seconds or less. You can also use Instagram reels and TikToks. 

If you’re using any social media platform, explore the data and insights the app provides. This relevant information can establish facts like how long your followers watched your videos and what content they interacted with the most. These metrics can help you adjust your content strategy accordingly. 

Multihead weighers are standard in the market. However, businesses must carefully choose which equipment to entrust their production with.

Diversify Your Production With Plan IT Packaging

Plan IT Packaging has a comprehensive range of high-quality packaging solutions to meet your needs and production demands.

We prioritize reliability and quality. Our products provide solutions built to withstand the test of time. You can trust our products are made with quality materials and meet your growing business’s requirements.

You can contact us for a free consultation to know more about how you can elevate your production line with a multi-head weigher.

These days, automated, multi-head weighing stations are becoming more and more popular in a variety of industries. And it’s no wonder why — automated weigh stations offer a number of advantages over traditional manual ones. At BPI, we understand that every business is different and has different needs. That’s why we offer a variety of weighing station options to our clients, so they can choose the one that best suits their needs. 

Here are a few things to consider when choosing a weighing station for your business.

Increasing Efficiency

Of course, cost is always a consideration when making any purchase for your business. But it’s important to remember that when it comes to automated weigh stations, you get what you pay for. If you choose a cheap, inaccurate scale, it will likely end up costing you more in the long run. In contrast, a weigher from BPI will save you money by ensuring accuracy and efficiency in your operations. 

One of the biggest advantages of an automated weighing station is the cost savings it can provide. Automated weigh stations are much more accurate than their manual counterparts, which means they can help you save money on product waste. In addition, automated weigh stations can help you boost your production efficiency, which can lead to increased profits.

Size & Capacity

One of the most important things to consider when choosing a weighing station is size and capacity. What are you weighing? Do you need a large scale or a small one? How much do you need to weigh at one time? Keep these questions in mind when selecting a weighing station so that you choose one that can accommodate your needs.

BPI offers several models multi-head weighers capable of handling a variety of different load volumes, speeds and various products, such as fruit, nuts, candy, chips, powders and more.

Technical advantages of BPI’s automated, multi-head weighers include:

• High-grade 304 stainless steel construction 
• Single or twin tube discharge 
• Versatility for blending and mixing products 
• Automatic frequency vibration control 
• Live display of individual amplitude 
• Live display of individual weight readings 
• Auto-zeroing during operation for accuracy 
• Self-diagnostic alerts in pop up window 
• Center load cell replacing traditional photocell 
• Radius corner stainless steel buckets 
• Rejection of unqualified weights 
• Multiple dumps for bulk weighing 
• Stagger dump for large unit-size applications 
• Large, colorized touchscreen with product imaging

Improving Accuracy & Precision

Another important consideration is accuracy and precision. When you’re weighing something in a high-output, automated manufacturing environment, you need to trust the weight is accurate. At BPI, we use state-of-the-art technology to ensure our scales are precise, with limited deviation. We understand that even a small error can be costly, so we go above and beyond to make sure our scales are as accurate as possible.

An advantage of our automated weigh stations is improved quality control. By incorporating an BPI automated system into your business, you can rest assured your products will be weighed correctly every single time. This consistent level of quality control can help your business build trust with customers and increase the likelihood of repeat purchases.

Keeping Employees Safe

Automated weigh stations also offer increased safety for your employees. Because the weighing process is completely mechanized, your employees will not be exposed to any moving parts or hazardous materials. This can help proactively reduce the risk of on-the-job injuries and enhance your workplace safety overall.

Contact Us Today

As you can see, there are multiple reasons why you should consider an automated weighing station for your business. From cost savings to improved quality control, there are several benefits that an automated system can provide, but choosing the right one can be difficult; that’s where BPI comes in.

We offer a variety of weighing stations to suit any need, and our team of experts is always available to help you select the right fit for your business. If you’re looking for a way to streamline your operations and improve your bottom line, an automated weigh station may be just what you need. 

Contact us today to learn more about our products and services!

The company is the world’s best Stick-Shape Product Multihead Weigher supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.