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Types of Protective Packaging For Shipping

May. 06, 2024
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Types of Protective Packaging For Shipping

In today’s e-commerce driven world, ensuring your products make it to customers in perfect condition is more critical than ever. Protective packaging plays a crucial role in this process by safeguarding items from damage during transit, and choosing the right type of packaging can be a key factor in your company’s success. Popular protective packaging options include cardboard boxes, bubble wrap, foam, and air pillows, all of which offer varying levels of protection and cost-effectiveness.

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When selecting protective packaging, important considerations include durability, effective protection, labor time and costs, sustainability, and consistency. Here's a closer look at the pros and cons of various popular shipping materials.

Corrugated Inserts

Corrugated inserts are cost-effective inserts made from corrugated cardboard. They are designed to fit inside shipping boxes to separate and safeguard products. Corrugated cardboard consists of three layers, which adds to its sturdiness.

Benefits

Corrugated inserts are eco-friendly because they are biodegradable, meaning they decompose into natural elements when exposed to air, moisture, or light. Made from a mix of virgin and recycled fibers, these inserts are recyclable as well. They are also more durable compared to other packaging options, less prone to breaking or tearing during shipping.

Cons

One downside of corrugated inserts is their lack of a custom-fit. This often results in a labor-intensive packaging process as products must be arranged to fit the inserts properly.

Honeycomb

Honeycomb mailers are lightweight, foam-padded mailers similar to bubble-padded mailers. They provide cost-effective protection for items during shipping.

Benefits

Honeycomb mailers are consistent and easy to pack. Pre-padded, they speed up the packaging process because additional padding isn’t needed. Their lightweight nature also makes them easy to store.

Cons

Despite their padding, honeycomb mailers offer only limited protection. They are susceptible to crushing, punctures, tearing, and water damage. Additionally, they cannot carry large, heavy, or multiple items, limiting what can be shipped.

Air Bags and Bubble Wrap

Bubble wrap and air bags serve as plastic fillers to prevent damage from collisions. Fragile goods can be wrapped and taped with bubble wrap, while air bags provide cushioning.

Benefits

Reusable and cost-effective, bubble wrap and air bags can be used multiple times. Their lightweight nature reduces shipping costs. Additionally, their versatility allows them to fit around various products.

Cons

Although effective at protecting items, bubble wrap and air bags aren't custom-fit. The shipping process demands significant labor to arrange air bags or cut bubble wrap and then wrap and tape the items. They are also bulky and challenging to store, and neither curbside recyclable nor biodegradable.

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Molded Foam

Molded foam offers custom-fit protection for shipped products. Shaped to fit objects perfectly, it excels at safeguarding items during transit.

Benefits

The customized shape of molded foam provides consistent protection without additional padding, reducing labor costs.

Cons

Molded foam is bulky and difficult to store. It is also neither curbside recyclable nor biodegradable, impacting the environment negatively.

Foam in a Bag

Foam-in-a-bag packaging involves bags filled with chemicals that mold around products to form protective inserts through a chemical reaction.

Benefits

This packaging method offers custom-fit protection and requires moderate labor. Once the foam molds around products, it ensures optimal protection.

Cons

Foam-in-a-bag packaging lacks consistency since each bag needs molding for each product. It is not biodegradable or recyclable, posing environmental concerns.

Fiber Interior Packaging

Custom-molded fiber interior packaging uses recycled paper inserts to protect products. It’s designed to offer high resistance to damage and assure product stability during shipping.

Why Fiber Is One of the Best Shipping Materials

Great Northern Fiber Interior Packaging™ excels due to its custom-fit feature, making it easy to use and economical. The drop-and-go process saves labor time and costs while ensuring consistent and quick packaging. Products placed within custom-fit fiber inserts inside corrugated boxes receive durable protection. This is especially crucial for fragile and heavy items like stainless steel, which might get dented with other materials. Fiber inserts secure products in place, making them ideal for items like jars, bottles, cans, power tools, small engines, exercise equipment, and more.

Compact and easy to nest, fiber inserts save storage space. Made from environmentally friendly used corrugated cardboard and newsprint, they are fully biodegradable and recyclable.

Create Your Custom Interior Packaging

If you’re ready to enhance your shipping process, contact Fiber Interior Packaging for customized fiber inserts. These inserts provide a simple, cost-effective, and sustainable packaging solution that saves time and money while benefiting the environment. protect your products and ensure they arrive safely, guaranteeing customer satisfaction. Get in touch with a specialist today to learn about our custom solutions, or call us at 800.925.2626.

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