Five-Layer Sintered Mesh for Filtration, Purification

Jul. 29, 2024

Five-Layer Sintered Mesh for Filtration, Purification

Sintered Square and Dutch Woven Mesh - Five Layers

Five-layer sintered mesh is a standard combination of five layers wire meshes with different openings and diameters through sintering (diffusion-bonding) in vacuum, which improves the characteristics of stainless steel woven wire mesh. By bonding the contact points of different wire meshes together, five-layer sintered mesh has become an integrated porous material with enhanced mechanical strength, high permeability and better structural integrity, because the sintering process remains the good filtration rating of the finest mesh layer, also the mechanical strength of the coarser support layers. Besides all of that, heat and pressure are combined to create molecular diffusion-welds at every intersection of the wire mesh where the wires cross over and under one-another, which in turn enhances the temperature and pressure resistance of the sintered mesh. For its distinct features, five-layer sintered mesh is widely used for diffusing, breather vents, filters in many areas such as gas distribution, polyester filtration, water treatment, etc.

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Five-layer sintered mesh front view

Back view of five-layer sintered mesh

Side view of five-layer sintered mesh

Specification

Material: Stainless steel 316 L, stainless steel 304, 304 L, 316, other materials can be made to order.
Filtration accuracy: 1 micron to 200 microns.
Heat resistance: 600 °C.
Standard thickness: 1.7 mm.
Standard size: 480 mm × 480 mm, 480 mm × 980 mm, 500 mm × mm, 600 mm × mm, 610 mm × mm, 610 mm × mm, mm × mm, mm × mm, other sizes can be designed as per customers' demand.
Maximum size: mm × mm.
Type classification: Sintered dutch woven wire mesh and sintered square woven wire mesh.

Feature

Steady filter rating under high pressure.
High mechanical strength.
Easy to be welded, sheared, punched into various shapes.
Good capability of corrosion and abrasion resistance.
Easy to wash, it can be reused for many times.

Five-layer sintered mesh structural drawing, two reinforcing layers and one protective layer contribute stable filtering precision, good strength and easy backwashing.

Five-layer sintered dutch woven wire mesh specification Code Nominal filter rating (µm) Structure Overall thickness (mm) Weight / sq.ft (kg) MIC1L5 1 200 / 400 × / 200 / 12 × 64 / 64 × 12
100 / 400 × / 100 / 12 × 64 / 64 × 12 1. 1. MIC2L5 2 100 / 325 × / 100 / 12 × 64 / 64 × 12 1. 1. MIC5L5 5 100 / 200 × / 100 / 12 × 64 / 64 × 12 1. 0. MIC10L5 10 100 / 165 × / 100 / 12 × 64 / 64 × 12 1. 0. MIC15L5 15 100 / 165 × / 100 / 12 × 64 / 64 × 12 1. 1. MIC20L5 20 100 / 165 × 800 / 100 / 12 × 64 / 64 × 12 1. 1. MIC25L5 25 100 / 165 × 600 / 100 / 12 × 64 / 64 × 12 1. 0. MIC30L5 30 100 / 400 / 100 / 12 × 64 / 64 × 12
100 / 450 / 100 / 12 × 64 / 64 × 12 1. 1. MIC40L5 40 100 / 325 / 100 / 12 × 64 / 64 × 12 1. 0. MIC50L5 50 100 / 250 / 100 / 12 × 64 / 64 × 12 1. 1. MIC75L5 75 100 / 200 / 100 / 12 × 64 / 64 × 12 1. 0. MIC100L5 100 100 / 150 / 100 / 12 × 64 / 64 × 12 1. 0. MIC120L5 120 100 / 120 / 100 / 12 × 64 / 64 × 12 1. 0. Note: 1. Porosity: 37%. 2. MIC: micron, L: layer. Filtration property - five-layer sintered mesh Type Air permeability L/min.dm2 Rating micron (µm) Bubble point pressure (Pa) 8% FP-05 200 2.5 - 7.5 FP-10 250 7.5 - 12.5 FP-15 350 12.5 - 17.5 FP-20 450 17.5 - 22.5 FP-30 550 27.5 - 35 FP-40 650 35 - 45 FP-50 750 45 - 60 860 FP-70 900 60 - 80 690 FP-100 950 80 - 120 630 Note: FP - filtration property, 05 - filter rating is five.

One structural drawing of sintered square woven wire mesh, the protective and reinforcing layers contribute to rigidity.

Specification - five-layer sintered square woven wire mesh Code Structure Thickness (mm) Weight (kg/m2) Porosity (%) FSWM - 1.9 30 / Filter layer / 60 / 20 / 16 1.9 5.3 52 FSWM - 2.5 80 / Filter layer / 30 / 10 / 8.5 2.5 8.8 55

Note

Filter rating varies from 2 µm to 200 µm, the filtration layer is selected as per customers' need.
The porosity takes 20 mesh as criteria.

Application

Typical applications of five-layer sintered mesh include filtration of polymer, food, water, cosmetic, pharmacy, chemicals and hydraulic fuels. It is also used for fluidization of bulk materials in wagons, conveyors, driers, coolers and storage silos.

Products Display

Five-layer sintered mesh rectangular sheets

5-layer sintered mesh round discs

Five-layer sintered mesh filter cartridge

Five-layer sintered mesh filter cartridge front view

Side view of a five-layer sintered mesh filter cartridge

Five-layer sintered mesh filter cartridge inside

Five-layer sintered mesh filter cartridge packaging

Packed five-layer sintered mesh panels

Round five-layer sintered mesh

Five-layer sintered filter element

Extended five-layer sintered filter element

FAQs

Polymer filtration, petrochemical and refining, pharmaceutical production, natural gas, new energy and other industries, or the treatment of dust particles such as metal powders/vapors, gelled particles, carbon powder, talcum powder, plant spores, bacteria, and other dust particles.

We can design and customize five-layer sintered mesh products according to your specific needs. Just provide us with the following basic information: shape, application, mounting structure, flow rate, pressure drop, working pressure, working temperature, and material, and then our experienced engineers will provide you with suitable solutions for your reference and choice.

It can withstand high temperatures up to 480 °C at room temperature and 600 °C at transient temperature.

Five-layer sintered mesh flow rate characteristics:

Standard materials SS304, SS304L, SS316, SS316L. We can also customize special alloys such as Hastelloy C-276, Monel Alloy 400, Inconel 600, SS904, SS904L, Duplex stainless steel , etc.

It can be cleaned by countercurrent water, filtering, ultrasonic, melting, baking, etc. It is especially suitable for backwashing.

Backwashing of sintered mesh is achieved by pressurising the mesh from within the machine and quickly opening the backwash square valve during the backwash. The backwash generates a high reverse homeopathic pressure differential, which effectively removes contaminants from the element surface.

Sintered mesh is made from multiple layers of metal mesh through a diffusion solid solution sintering process. Its basic process flow is:

Mesh structure design. The sintered mesh must meet the requirements of the filter system. Therefore, before production, it is necessary to reasonably customize its filter rating, thickness, number of layers, single-layer metal mesh structure, and material to ensure it meets the needs of the existing current filter systems.
Mesh pre-treatment. Stack single-layer metal mesh.
Ultrasonic cleaning. Sintered mesh has good backwashing properties. Through ultrasonic cleaning, excess impurities on the surface of the single-layer metal mesh can be removed, making its surface smooth and facilitating subsequent sintering.
Vacuum sintering. The cleaned stacked sintered mesh is placed in a vacuum sintering furnace for pressing. When the temperature reaches 1,100 °C, a diffusion solid solution process is employed to ensure that the mesh opening channels are not easily deformed and that the surface is smooth, thereby guaranteeing stable filtration precision of the sintered mesh. At the same time, after the pressing and sintering process, the sintered mesh possesses high mechanical strength and overall rigidity;
Cutting. When the sintering is completed, suitable dimensions are cut out through machining.

Trusted Galvanized Welded Mesh Seller in China

Are you in search of high-quality galvanized welded mesh for your construction, fencing, or industrial needs? Finding a trusted seller is paramount to ensure that you receive products of the highest quality and reliability. In China, Kunyu stands out as a leading provider of galvanized welded mesh, offering a wide range of products to meet diverse requirements.

Kunyu 's Welded Mesh

What is Galvanized Welded Mesh?

Galvanized welded mesh is a versatile material commonly used in various industries for its durability and corrosion resistance. It is made by welding steel wires together to form a grid pattern, which is then coated with a layer of zinc through the galvanization process. This coating provides protection against rust and corrosion, making it ideal for outdoor applications such as fencing, animal enclosures, and construction.

Galvanized welded mesh offers several benefits, including high strength, flexibility, and longevity. It is widely used in construction projects, agricultural settings, and industrial applications due to its reliability and cost-effectiveness.

Factors to Consider When Choosing a Galvanized Welded Mesh Seller

When looking for a galvanized welded mesh seller, several factors should be taken into consideration to ensure that you receive the best possible product:

Quality of Materials

A reputable seller will use high-quality materials in the manufacturing of their galvanized welded mesh. This ensures that the product meets industry standards and is capable of withstanding harsh environmental conditions.

Manufacturing Process

The manufacturing process plays a crucial role in determining the quality of the final product. Choose a seller who employs advanced welding techniques and quality control measures to ensure consistency and reliability.

Reputation and Reviews

Research the seller's reputation in the industry and read reviews from previous customers. A trusted seller will have positive feedback from satisfied customers and a track record of delivering high-quality products.

Customization Options

Look for a seller who offers customization options to meet your specific needs. Whether you require a particular mesh size, wire diameter, or coating thickness, choose a seller who can tailor their products to your requirements.

Kunyu 's Welded Mesh

If you want to learn more, please visit our website Xingtai Steel.

Why Choose a Trusted Galvanised Welded Mesh Seller?

Opting for a trusted seller like Kunyu offers several advantages:

Assurance of Quality

With Kunyu, you can be confident that you are receiving galvanized welded mesh of the highest quality. Our products undergo rigorous testing and quality control measures to ensure durability and reliability.

Reliability of Products

Kunyu's galvanized welded mesh is manufactured to meet strict quality standards and specifications. You can rely on our products to perform consistently and withstand the test of time.

Peace of Mind for Buyers

Choosing Kunyu as your galvanised welded mesh seller provides peace of mind knowing that you are dealing with a reputable and reliable supplier. We prioritize customer satisfaction and strive to exceed your expectations with every purchase.

Long-term Customer Satisfaction

Our commitment to quality and customer satisfaction ensures that you are satisfied with your purchase in the long run. We value our customers and aim to build lasting relationships based on trust and mutual respect.

Kunyu: Your Trusted Galvanised Welded Mesh Seller

Kunyu is a leading provider of galvanized welded mesh in China, known for our dedication to quality and customer service. Our extensive range of products caters to various industries and applications, offering solutions for all your fencing and construction needs.

Key Features of Kunyu's Products:

High-quality materials
Advanced manufacturing techniques
Customization options available
Stringent quality control measures

Commitment to Quality and Customer Satisfaction:

At Kunyu, we are committed to delivering products of the highest quality and ensuring customer satisfaction. We strive to exceed your expectations with every purchase and provide ongoing support to meet your needs.

Kunyu Building

Testimonials and Reviews

But don't just take our word for it. Here's what some of our satisfied customers have to say about Kunyu's galvanized welded mesh:

"I have been using Kunyu's products for years, and I am always impressed by the quality and durability of their galvanized welded mesh." - John, Construction Contractor
"Kunyu's customer service is top-notch. They were very helpful in assisting me with my order and ensuring that I received the right product for my project." - Sarah, Agricultural Farmer

Kunyu 's Welded Mesh

Customization Options

Kunyu offers a wide range of customization options to meet your specific requirements. Whether you need a particular mesh size, wire diameter, or coating thickness, we can tailor our products to your needs.

Range of Mesh Sizes and Wire Diameters:

Customizable mesh sizes: 20, 40, 60, 80, 100, and 200 mesh
Available in 304 and 316 stainless steel

Tailored Solutions for Specific Needs:

Customized mesh configurations are available
Flexible design options to suit your application

Flexibility in Design and Specifications:

Ability to accommodate unique project requirements
Expert guidance and support from our team of professionals

Quality Control Measures

At Kunyu, quality is our top priority. We adhere to stringent quality control measures at every stage of the manufacturing process to ensure that our products meet the highest standards of excellence.

Stringent Quality Checks at Every Stage:

Thorough inspection of raw materials
In-process quality control measures
Final inspection before shipment

Compliance with Industry Standards and Regulations:

Our products comply with industry standards and regulations
Certified and accredited by relevant authorities

Pricing and Value

Kunyu offers competitive pricing for our galvanized welded mesh products, ensuring that you receive the best value for your investment. Our transparent pricing structure and value-added services make us the preferred choice for customers seeking quality and affordability.

Conclusion

Choosing a trusted seller for your galvanized welded mesh needs is essential to ensure that you receive products of the highest quality and reliability. With Kunyu, you can trust that you are dealing with a reputable supplier known for our commitment to quality and customer satisfaction.

Explore Kunyu's range of galvanized welded mesh products today and experience the difference for yourself!

Are you interested in learning more about China Structural Mesh Company? Contact us today to secure an expert consultation!