How to Make PVC Patches? | A Complete Guide!

Vibrant colors, beautiful design, and unmatched appeal fixated on a certain position. No, we are not talking about rainbows but PVC patches!

For more information, please visit Jiamei Labels.

Yes! Made out of different material types and creatively designed as per your requirements. These patches serve a purpose. It can either be representing a brand, event, or organization or simply glorifying your favorite video games or animated characters. These PVC patches have an unmatched demand around the world.

Want to make your own PVC patches at home? Here&#;s a step-by-step guide.

What is a PVC Patch?

PVC also coined by the name Polyvinyl Chloride is a material that gives a rubbery-like sensation when held in the hand.

It is a tough, durable, and flexible material that can be molded into any desired shape and size as per requirement. It has various uses but the most infamous implications.

What makes PVC Patches special?

PVC is a material that is highly versatile in nature. It has various characteristics that other similar plastics or rubbers do not have.

For one, PVC is a highly durable material and does not weather or break like other low-grade plastics. And the increased levels of chlorine in it make it resistant to fire. Thus, allowing people to prefer PVC material above all other materials.

Most people prefer PVC patches over other cloth-based or plastic-based patches due to their long lifespan.

It is safe to say that it is also the most suitable material if you want it on your rain gear. Waterproofing is an unmatched specialty of PVC patches and you may have seen many divers, firemen, fishermen, and other people having such patches on their clothing.

How to make PVC patches?

Making PVC patches is not something that can be compared to rocket science. But it is a little bit time taking as it requires designing and creative work.

The equipment used to produce a PVC patch is very pricy and cannot be set up at home. So outsourcing the whole process is a smart move to get things done.

If you are looking for an easy alternative then ordering it from a professional manufacturer can be a very easy way to get one. You simply need to go to a website and design your logo or patch.

Finalize it and then go through the payment process. The custom patch-making firm will confirm your design and show you a mock sample before going through with your final product.

Important Note: If you are selecting a round logo or design then choosing a size of 2&#; is ideal. The patch sizes can be 3&#; and above, depending on your item. But the ideal sizes are somewhere between 3&#; to 5&#;.

How to make PVC patches at home?

If you plan to make PVC patches at home then that is a totally different scenario. The most difficult part of the whole process is designing and perfecting the mold. A mold is a metallic bar with your desired design engraved into it.

Here is a step-by-step guide on how you can make it at home:

• First and foremost, you need a mold made. And the only way to do this is to order it from a custom PVC patch-making company. Once you have designed the mold, they can manufacture it and ship it to your home.
• In the meantime the mold is arriving, better look out for PVC material that will be the raw material for the mold. Better select the bright colors as they stand out the most.
• Once you have selected the colors and your mold has arrived. Now is the time that your inner artist comes out to do the magic.
• Keep in mind that the design on the mold is according to the different colors you want to be set into the patch.
• Prepare your PVC raw material to be poured into the mold. Note: We recommend using syringes for more precision work.
• Once the first layers of colors are set into the mold then the next process is called baking. Like yeah, literally baking like making a cake!
• You need to bake the mold so that the first layer is set firmly and dried before the next layer can be set into it.
• Repeating the process till you have the desired amount of layers and then a backing needs to be applied. The backing is the layer that holds firm the whole PVC design and it also helps as a base to be attached to your item.
• Once the backing is attached. You are all done and set to attach the PVC patch to your item easily.

How to attach a PVC patch to your item?

Most of you might consider sewing a PVC patch to your item. But there are other ways to attach the patch.

Some of the ways are as follows:

• Using Velcro at the backing of the patch.
• Using adhesive to attach the patch (this is the best approach if do not want a permanent patch on the item).
• Some people like using fabric fusion glue for it. After putting on some glue on the patch, put it on your item, and then put a heavy object to apply pressure so that the patch can stick firmly.
• Another innovative way for a patch to be paced is by ironing it to the fabric.

Frequently Asked Questions

How much are custom PVC patches?

Custom PVC patches can be categorized into the types: 2D patches and 3D patches. And their prices vary depending on the sizes. A 2D patch may range somewhere from $1.5-$4.0 while a 3D patch may have a starting price of $3.0-$7.0.

How is PVC hat patches made?

The easiest way to attach it is to use fabric glue to attach the patch to your hat. But other methods are sewing it or attaching a Velcro for easy attachment.

Are PVC patches flexible?

If you are looking for more details, kindly visit custom rubber patch in stock.

Yes, PVC patches are very durable and flexible. They do not crack or tear when bend or folded.

Can a 3D Printer be used to produce PVC patches?

Yes, it is possible. In fact, it is much easier to print it using a 3D printer. There are three materials that are widely used in a 3D printer namely TPU, TPE, and PLA. The best material is soft PLA as it replicates a similar texture to a PVC patch made traditionally.

Can a PVC patch be attached with sewing it?

Yes, a PVC patch can be attached by sewing it. Though, keep in mind to sew it in one direction rather than random stitches. Also, some patches already come with a sewing guideline printed on it.

Conclusion:

Making patches at home is not very hard and anyone can do it. Even you! Still if you are having problems then you may check out &#;Today Patches&#; for guidance and a price quote for ordering. We will help you to our level best to make the most appealing product.

PVC patches serve as modern replacements for traditional patches used on various items like clothes, accessories, uniforms, and flags. These stylish patches enhance your appearance, boost morale, add uniqueness to your accessories, and promote your brand.

PVC (Polyvinyl Chloride) is a synthetic plastic polymer known for its durability, easy cleaning, flexibility, waterproof nature, and light weight. PVC patches come in various uses, including morale, tactical, airsoft, business, and promotional logos. They are made from a flexible material that feels and bends like rubber, allowing limitless design possibilities for your custom PVC patches.

If PVC patches interest you for your patch project, read below to learn about the process by which they are manufactured and delivered to you.

Design your unique PVC patch

You can customize PVC patches in different shapes, sizes, colors, and dimensions, depending on your preferences. Before ordering your custom PVC patches, you need to design the patch. Consider the following factors while designing your PVC patch:

• Shape: The patch could be rectangular, round, or can be any kind of shape.
• 2D vs. 3D: Decide between a relatively flat design or a more sculpted 3D look. Learn more about the difference between 2D and 3D PVC patches.
• Size: PVC patches can range from 0.5 inches to over 15 inches. However, round patches are generally 3 &#; 3.5 inches, while standard flag patches are around 3 x 2 inches in size, but there are no limits.
• Colors and borders: Create your custom PVC patches in a number of different colors and border styles.
• Each color change on the design should be solid, without any gradients. Learn more about the specific design limitations you can come across when designing PVC patches.

In addition to creating a design, you can also choose a backing for the patches. PVC patch backings are what allow you to attach the patches to your products. Backing options include:

• Sew-on &#; Plain back with a sewing channel.
• Adhesive backing
• Velcro backing
• Magnetic backing

Our PVC patches are highly customizable, and can also include cool features such as glow in the dark effect.

You request a quote via our website

After designing your patch and specifying your preferences, you can get a free quote from us through , , or live chat. Quote requests typically include details such as the artwork as you envision it, its size, the required quantity, and the backing you want.

You approve the PVC patch design

Once we receive your request, we&#;ll start creating a digital sample of your design. Within 24 hours, we&#;ll send you the PVC patch mock-up based on your requirements and specifications.

You can request unlimited revisions until the artwork matches your vision perfectly. After receiving and approving the mock-up, you can proceed to place your order.

Engrave a custom metal mold

Upon approving the artwork and placing the order, we create a personalized metal mold for your PVC patches. We design the metal mold using CAD software and engrave it using a CNC engraving machine. As each design is unique, it requires a separate and specific metal mold. Afterward, we smooth and polish the mold with a special chemical, ensuring the patches come out smooth and flawless.

Liquid PVC is dispensed into the mold

With the metal mold ready, we pour liquid PVC into it. We do this layer by layer and bake it to dry and solidify the PVC. This baking process allows us to add multiple layers without mixing different colors of the liquid.

The mold is baked so that the PVC liquid can dry and become solid.

Once the baking process is complete, and the liquid has dried, we trim off any excess PVC that overflows from the mold. This trimming process ensures your patches are neat and well-shaped.

The backing is applied to the patches

The last stage of the PVC patch manufacturing process is applying the backing. The backing is the material that allows PVC patches to attach to various products and apparel. This process is totally manual and requires human resource.

The backing applied to your custom-ordered PVC patches will vary. While most clients prefer velcro backing, many others prefer adhesive backings.

The type of backing you should choose depends on how you intend to use your patches. For example, if you intend to use your patch only once, adhesive backing would work for you. However, if you plan on fixing and removing your patches often, most customers choose to customize their PVC patches with velcro backing as it&#;s convenient and easy to take off and stick it back again.

View a sample of your custom PVC patches

Because we only accept custom orders of 25 patches or more, we want you to be completely satisfied with your patch before we produce it in bulk.

If you like the sample, we will start the mass production right away.

Receive your custom PVC patches

Since we accept custom orders of 25 patches or more, we want you to be completely satisfied with your patch before we produce it in bulk.

If you like the sample, we will start mass production right away. Finished PVC patches according to the mock-up. Receive Your Custom PVC Patches

The mass production of your PVC patches takes about 12 days. Once complete, you can expect to receive your eagerly-awaited patches in just a few days, with free shipping!

PVC patches have made traditional embroidered patches a thing of the past. Not only are PVC patches more long-lasting, but they are also waterproof and easy to clean. Though custom PVC patches may initially cost more than embroidered ones, their longevity and durability ensure long-term savings.

Our custom PVC patches are made exclusively for you. We collaborate with you to create exactly what you want and provide project consultancy whenever you need it. We take pride in our customer service and ensure a professional experience, regardless of your order size.

Furthermore, we won&#;t ask for payment until and unless you are satisfied with the artwork and digital sample of your PVC patch.

If you&#;re considering PVC patches, we&#;d love to hear from you and address your queries. We are confident that our carefully crafted custom PVC patches will meet your requirements.

For more lenticular patch for saleinformation, please contact us. We will provide professional answers.