Industrial Ceiling Fan Buying Guide
Industrial Ceiling Fan Buying Guide
While every location is different in terms of its needs, there is no denying that a ceiling fan can help keep everyone cool and comfortable. When the setting is an industrial area, the need for a fan becomes more pressing as you strive to create a work environment your employees will enjoy working in every day. This is where our industrial ceiling fan buying guide comes in! Let's take a look at some of the most important aspects to consider ensuring you get the right fan for the job.
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Before we get started on how to choose the right one, the first thing to go over in an industrial ceiling fan buying guide is the difference between this fan type and residential or even commercial fans. Many people wonder if they can simply install a residential or commercial fan in their industrial setting because those tend to cost less, but this would be a bad idea for a few reasons. For starters, industrial fans are made with larger blades and a larger diameter, as well as offering more powerful motors and even different materials, such as steel, aluminum, or composite material over typical plastic or wood blades, to help the fan last longer in tougher environments or from the constant use required of an industrial fan. The most important thing to keep in mind when shopping for an industrial fan is that you choose one designs for industrial use.
Size
The matter of size when shopping for a fan is the biggest factor to keep in mind. Industrial fans can run anywhere from 56 inches in diameter to an impressively large 24 feet but a unit that large is only used in especially larger locations under certain circumstances. For the most part, 56 inches-74 inches is an acceptable size for industrial settings such as warehouses, hangers, fabrication shops, and other industrial settings. When deciding which size is best suited to your space, the size of the room is worth noting. For most spaces, a room that is smaller than 350 square feet needs a fan of 52-56 inches while any space over 350 square feet should upgrade to 60 inches for the best airflow. Of course, this is assuming you will only have one fan per room of that size. If you are looking to add more airflow to a room, you can also choose to install two fans at a safe, equal distance to help create better airflow.
Factors to Consider
It is important to note that the size is only one factor you need to consider when buying a fan. Let's take a look at a few other important aspects to keep in mind.
- People working in the space. If there are a lot of people working in the space, you may want to consider installing two or more fans. This is because the more people you have in a space, the warmer it tends to get. It's important to note however that fans are not a replacement for proper air conditioning, but rather a means to move the cool air from the ceiling down to the rest of the room where workers are present.
- Type of work being performed. The type of work being performed may also dictate the size, type, or number of fans in the space in an industrial setting. For example, if the work involves a lot of fumes or heat, you will need a higher-powered fan or multiple fans on the space to accommodate for the nature of the work.
- Mounting hardware. Fans are designed to take the air from the ceiling and circulate it down to the rest of the room. If a fan doesn't have enough room to work between the ceiling and the fan, it makes it harder for the air to circulate. Most fans are mounted on a rod extending down from the ceiling to the motor and blades, however, you want to keep in mind the size of the space and the cooling needs when looking at this aspect. A fan with a longer rod will have an easier time circulating the air over one with a shorter mounting rod which keeps the blades too close to the ceiling.
- Motor. Motors in industrial fans are either AC or DC and the difference is an important factor to consider. An AC motor or alternating current plugs directly into a power source or plug which allows it the ability to reverse currents so the current runs between the power source and the fan motor. A DC or direct current are plugged into a transformer which then connects to the power source or plug. An AC motor is less efficient in terms of energy consumed over DC motors which is why many businesses choose DC, but if there are other reasons associated to your decision, an AC motor is still a reliable choice provided you are only looking to install a few fans rather than a few dozen fans.
- Airflow rating and CFM. The air flow rating is measured in cubic feet per minute or CFM. This figure indicates the volume or amount of air the fan can move per minute. It's important to keep this in mind because the larger the space, the lower the time frame should be to ensure it is capable of moving the air around for proper air circulation. To find the right airflow rating for the size of your space, divide the size of the room in cubic feet by the suggested CFM of the fan as specified by the manufacturer. You want it to be less than 5 minutes for the air to circulate to avoid the space becoming hot and stagnant.
- Wind Speed. The wind speed is essentially how fast a fan can move air down to the ground and this factor needs to be considered. While this is also partly calculated into the CFM, you still need to consider it based on the work area. For example, a fan with a high wind speed wouldn't be ideal in a location where a fast fan could cause things to blow away such as papers whereas a fan in an area with a lot of fumes or heat would benefit from a faster wind speed.
How To Select the Right Industrial Fan for a Warehouse
Maintaining a warehouses ventilation is essential to creating a healthy workplace that encourages productivity. The overall effectiveness of your warehouse, particularly with regard to ventilation, air quality, and cooling, will depend on the type of industrial fan you choose.
The Need for a Warehouse Fan
It is important to look at why a warehouse fan is needed before delving into the details of how to choose one. In large open spaces like a warehouse, the stagnant air inhibits comfort and leads to health risks among the workers. Another issue associated with improper ventilation is the storage of stock, particularly products sensitive to temperature fluctuations.
Installing an industrial fan in your warehouse has the following main advantages:
Better Air Quality: A well-functioning warehouse fan not only improves airflow but also reduces dust and other airborne particles, which is beneficial to the workers health and air quality.
Temperature Control: Industrial fans ensure that the temperature in the industrial buildings is well regulated to prevent cases of heat stress among the employees.
Energy Efficiency: By providing conditions for the free circulation of air within the structure of the warehouse, it is possible to economize on cooling, which means that the expenditure on energy becomes efficient.
Moisture Control: Temperature should also be closely regulated to check moisture content and ensure that mold does not develop, which could compromise your stocks.
Industrial Fan Types for Warehouse Applications
Different applications and warehouse setups call for different kinds of industrial fans. Here are some typical types to consider:
Ceiling Fans: Large open areas, like warehouses, where air can be efficiently circulated throughout the room, are ideal for using ceiling fans. They work especially well at minimizing hot and cold patches.
Wall-Mounted Fans: These fans work well in settings with limited floor space. Within the warehouses, they can be arranged so that they service predetermined areas.
Floor Fans: Floor fans are a convenient and portable tool that can be positioned precisely around the warehouse to generate airflow.
Exhaust Fans: Exhaust fans are helpful in drawing damp air out of a warehouse when dealing with pollutants, dust, or other airborne substances.
HVLS Fans: Massive ceiling fans designed specifically to promote air circulation in big areas, HVLS fans are intended for the slow, continuous movement of large quantities of air.
Key Factors to Consider
There are some factors that one has to consider when selecting a warehouse fan. Here are some to bear in mind:
Size of the Warehouse
The amount and size of fans that need to be placed will depend on the size of the warehouse. Large industrial HVLS fans or multiple fans may be required to augment proper airflow, depending on the warehouses size.
Airflow Requirements
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One important thing to consider is the fans air circulation capability, which is expressed in cubic feet per minute, or CFM. Since the CFM value represents the volume of air that the fan can move, a higher number is obviously better. Choose a fan with the adequate CFM rating for the size and location of the warehouse.
To further enhance airflow, its important to implement effective fan placement techniques. For insights on optimizing air circulation, check out Maximizing Airflow: The Best Fan Placement Techniques for Optimal Air Circulation. This will help you achieve the best results in your space.
Mounting Options
The common types of fans used in warehouses based on the place of installation are ceiling fans, wall fans, and floor fans. Consider how the fan will be installed and how this will impact the airflow within the room.
Noise Levels
In a warehouse where there are numerous activities taking place, the level of noise is usually of great concern. To avoid disrupting workers or hindering communication, look for a fan that operates quietly.
Energy Efficiency
Low energy consumption from the fan can result in more reasonable operating expenses in the long run. Choose fans that have high energy efficiency ratings and, if possible, those with programmable or reversible speed options.
Sturdiness and Maintenance
Industrial fans ought to be robust enough to survive the conditions found in warehouses. Consider fans constructed of durable materials that need little maintenance.
Safety Aspects
Make sure the fan you select has all the required safety measures, like guards and an automated shut-off in the event that it overheats.
Making the Right Decision
With these considerations in mind, youll be better able to select the appropriate warehouse fan. Heres a step-by-step tutorial to assist you in choosing:
Analyze Your Needs: Begin by determining the particular requirements for your warehouse. Think about the dimensions, arrangement, and any specific sections that need directional ventilation.
Investigate and Compare: Explore the features and types of fans available. Examine their CFM ratings, energy efficiency, noise levels, and other features.
Consult Professionals: You can speak with specialists or industrial fan vendors if youre unsure. They will have the experience to assist you in identifying the best course of action.
Consider Long-Term Costs: In addition to the original investment, there are numerous other long-term running costs to account for. Although energy-efficient fans may cost more initially, they can save you money in the long run.
Test & Assess: Try the fan out in your warehouse setting if you can to see how it works. Ensure that it operates quietly and effectively, meeting your ventilation needs.
Conclusion
Making the proper industrial fan choice for your warehouse can have a significant impact on energy expenses, worker comfort, and operational efficiency.
Invest in the right warehouse fan with Refresh Fans. Our industrial fans offer excellent airflow, energy economy, and durability. For a free quote, give us a call at 1-866-450-.
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