Mud Pumps, Fluid Mixing, and Processing Systems

Proven Performance of Mud Pumps

High-quality mud pumps are vital components in ensuring the effective circulation of drilling mud throughout your drill string. Our dependable range includes models such as the F-, FD-, 12-P-160, and 14-P-220, all designed for exceptional performance, simple maintenance, and robust durability. These highly rated models boast between 500 and 2,200 horsepower, making them suitable for the most challenging applications. Additionally, we offer a wide array of mud pumps, including the National P-Series and Continental Emsco FD-Series and F-Series.

For exceptional service, visit HRSB.

Efficient and Customizable Choke Manifolds

Our flexible choke manifold configurations present a budget-friendly alternative for your rugged rig applications. We provide selections that comply with API Standard 53 and API Spec 16C, along with the option for tailored designs. Customers can receive product quotations within a day, and with our strategic spare parts inventory, we ensure timely delivery of top-quality brands including Anson, MISSION, M/D Totco, Procon, and others. We are equipped to design, engineer, manufacture, test, and deploy full manifold packages, including in-house NOV local and remote-operated panels suitable for either inside or outside the driller's cabin.

Groundbreaking Centrifugal Pumps

The NOV MISSION Centrifugal Pump series features innovative options tailored for handling an extensive range of applications, from standard to highly abrasive and corrosive environments. Our MISSION pumps can accommodate various flow rates, from minimal gallons per minute to thousands, offering you unprecedented flexibility in your operational choices.

Operating and Maintenance Instructions

MANUAL

F-800/TRIPLEX PUMP

 

 

 

 

 

 

 

 

 

 

 

 

Cangzhou Fengliang Petroleum Machinery Co., Ltd

 

 

 

1. Technical Data

General dimensions

1.1 Specifications

1.2 Parameter Data

 

2. Installation of New Pump

2.1 Setting The Pump 2.2 Land Installations

2.3 Permanent Installations

2.4 Installations of The Drive

2.5 Suction System

2.6 Power End

2.7 Piston and Liner Cooling System

2.8 Fluid End Assembly F-800/

2.9 Accessory Manifold

 

3. Lubrication

3.1 Minimum Operating Speeds

3.2 Controlled Flow Splash System

3.3 Total Pressure Lubrication System

3.4 Maintenance of Lubrication System

 

4. Maintenance

4.1 Power End

4.2 Roller Bearings

4.3 Pinion Shaft Assembly

4.4 Crankshaft Assembly

4.5 Installing Crankshaft Assembly in Frame

4.6 Installation of Crosshead Guides

4.7 Installation of Crossheads

4.8 Checking Crosshead Alignment

4.9 Fluid End Maintenance

4.10 Welding and Repairs

4.11 Repairs to Valve Pot Cover Bore

4.12 Operating Maintenance

4.12.1 Daily Maintenance

4.12.2 Weekly Maintenance

4.12.3 Monthly Maintenance

4.12.4 Yearly Maintenance

4.12.5 Safety Considerations

4.13 Troubleshooting

4.13.1 Fluid End Issues

4.13.2 Power End Concerns

 

5. Approximate Weights of Pump Assemblies

 

6. Storage

1). Long-term storage protocols for pumps.

2). Pre-storage cleaning procedures.

3). Engine oil disposal and treatment.

4). Apply protective lubricants before storage.

5). Seal suction and discharge openings with flanges.

6). Secure all covers to safeguarding ingress.

 

7. Order Guidelines

 

7.1 Available Mud Pump Range

 

7.2 F-series Mud Pumps

 

Chapter 2

F- Mud Pump Parts Book

 

Drawing Description             Page

Fluid End Assembly                 

Crosshead Assembly              

Pinion Shaft Assembly                 

Crankshaft Assembly                 

Lubrication Assembly

Liner Spray System                             

Suction Pulsation Dampener

Discharge Strainer & Manifold

Kb-75 Pulsation Dampener

JA-3 Shear Relief Valve                 

Spare Parts List        

Tool List                    

F- Fluid End Assembly

 

 

 

Item No.

Qty

Description

Part No.

1

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3

Fluid End Module studded

--02

2

3

Thread ring

--00

3

3

Cylinder head

--00

4

6

Head seal

--32

5

3

Cylinder head plug

--00

6

3

Liner Cage

--00

7

3

Gasket, Discharge Manifold

--46

8

3

Valve cover seal

--00

9

3

Valve pot cover

--00

10

6

Spring Guide

--A

11

3

Valve guide upper

--00

12

3

Valve guide retainer

--00

13

12

Screw, Valve guide retainer

--00

14

3

Stainless Steel Wire

--B

15

6

Valve spring

As Attached

16

6

Valve Assy

As Attached

17

3

Piston nut

-

18

3

Piston Seal

-05.17

19

3

Piston rod

20

3

liner

As Attached

21

3

Piston rod clamp

--00

22

3

Liner end cover

--00

23

3

Locking Clip

--00

24

3

Valve guide lower

--00

25

3

Gasket, Suction Manifold

--61

26

18

Bolt

--02

27

12

Stud

--12

28

12

Nut

--23

29

2

Suction flange gasket

--49

30

1

Blind suction flange

--00

31

1

Suction flange

--00

32

1

Suction flange cover&#;for package&#;

-05.28

33

12

Stud

--12

34

12

Nut

--23

35

1

Suction manifold

--00

36

1

Suction flange

--00

37

1

Suction flange cover

-05.28

38

1

Discharge strainer & manifold

-05.32

39

1

Discharge flange cover&#;for package&#;

-05. 32

40

32

Stud

11/2"-8UNC×260

41

64

Nut

11/2"-8UNC

42

1

Discharge Strainer assembly

-05.33.00

43

3

L-Connector

-05.34

44

3

Male connector

-05.35

45

6

Connector

-05.36

46

3

Elbow

-05.37

47

3

Rubber hose

 

 

Liner, Piston Assembly & Piston Rubber Kit

Size

Premium Liner

Piston Assembly

Rubber Kit

Bonded Rubber Piston

4&#;

DL--40HP

DL-140HK-14/15

DL-140-KR

DL-R-40K15

4-1/2&#;

DL--44HP

DL-144HK-14/15

DL-144-KR

DL-R-44B15

5&#;

DL--50HP

DL-150HB-14/15

DL-150-BR

DL-R-50B15

5-1/2&#;

DL--54HP

DL-154HB-14/15

DL-154-BR

DL-R-54B15

6&#;

DL--60HP

DL-160HB-14/15

DL-160-BR

DL-R-60B15

6-1/4&#;

DL--62HP

DL-162HL-14/15

DL-162-LR

DL-R-62L15

6-1/2&#;

DL--64HP

DL-164HL-14/15

DL-164-LR

DL-R-64L15

6-3/4&#;

DL--66HP

DL-166HL-14/15

DL-166-LR

DL-R-66L15

Valve Spring  & Valve Assy

 

Valve Assy

Valve Seat

Valve Insert

Valve Spring

Puller Head

Part No.

6FO-V1

6FO-S1

6FO-I

6FO-S

6FO-PH

 

 

F- Crosshead Assembly

 

 

 

 

Item No.

Qty

Description

 Part No.

1

1

Crosshead

-04.01

2

1

Crosshead guide (upper)

-04.02

3

2

Cap screwT52-K

1"X60

4

1

Diaphragm stuffing box

-04.03

5

1

O-ring GB.1

Ø128x7

6

1

Seal ring

-04.05

7

1

Fluid baffle disk

-04.07

8

1

Crosshead extension

-04.08

9

1

Crosshead pin

-04.09

10

6

Cap screwT52-K

1"x70

11

1

Crosshead guide (lower)

-04.10

12

8

Locking plate

-04.11

13

1

O-ring

Ø160X3.55

14

8

Cap screw 3/8"x25

GB-86

15

1

Lock Spring

-04.12

16

1

O-ring GB.1

Ø103x5.3

17

8

Cap screwT52-K

1"x25

18

1

Suction manifold

-05.33.00

19

1

Fluid End Seal Kit

-04.14.00

20

1

Fluid End Assembly, Valve Pot, Studded

-05.48

21

3

Hydraulic Cylinder

05.20

22

3

Drill Socket

-05.25

23

1

Oil Filter

-04.28

24

3

Spring Guide

-05.28

25

1

Oil pump Mounting Plate

-06.35.00

26

4

Safety Wire (4)

-05.11.00

27

1

Spring Washer

-05.41

28

1

Nut M20

GB41-86

29

4

Copper Tbg Assy Ø10x305

GB-87