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What is calcined kaolin powder used for?

Jul. 09, 2024
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Calcined kaolin powder is a versatile material that has many applications in various industries. This white and powdery substance is derived from natural kaolin clay through a process called calcination, which involves heating the clay at high temperatures to remove impurities and increase its whiteness and brightness. Calcined kaolin powder is used as a functional filler, a pigment, and a component in many products and processes. In this blog, we will explore some of the common uses of calcined kaolin powdercalcined kaolin powder and why it is a valuable ingredient in many applications.

As a functional filler, calcined kaolin powder is added to materials to enhance their properties such as strength, durability, printability, and viscosity. In the paper industry, it is used to improve the smoothness, brightness, and opacity of paper, which makes it more attractive and easier to print on. Calcined kaolin powder also improves the ink adhesion and reduces ink smudging, which is crucial for high-quality printing. It is also used as a coating material for paper, which enhances its water resistance and makes it more durable.

In the paint and coatings industry, calcined kaolin powder is used as an extender pigment, which means that it is added to paint formulations to increase their volume and reduce the amount of expensive pigments such as titanium dioxide. Calcined kaolin powder also improves the hiding power, gloss, and scrub resistance of paints, which makes them more attractive and durable. It is also used as a flatting agent, which reduces the gloss of paints and coatings to achieve a matte or satin finish.

In the rubber industry, calcined kaolin powder is used as a reinforcing filler, which means that it is added to rubber compounds to improve their strength, abrasion resistance, and tear strength. It also improves the processing properties of rubber by reducing its viscosity and enhancing its flowability. Calcined kaolin powder is also used as a release agent, which prevents rubber compounds from sticking to molds and surfaces during the manufacturing process.

In the plastics and composites industry, calcined kaolin powder is used as a functional filler and a processing aid. It improves the stiffness, impact strength, and dimensional stability of plastic products, which makes them more durable and resistant to deformation. Calcined kaolin powder is also used as a nucleating agent, which promotes the crystallization of polymers and improves their properties. It is also used as a filler in composite materials such as FRP (fiber-reinforced plastics), which enhances their strength, stiffness, and heat resistance.

Calcined kaolin powder is also used in many other applications such as ceramics, refractories, catalysts, and construction materials. In the ceramic industry, it is used as a glaze and a filler in ceramic products such as tiles, tableware, and sanitary ware. Calcined kaolin powder improves the whiteness, thermal stability, and mechanical strength of ceramic products, which makes them more attractive and durable. In the refractories industry, calcined kaolin powder is used as a fluxing agent, which reduces the melting point of refractory products and improves their ability to withstand high temperatures. It is also used as a binder and a filler in construction materials such as cement, bricks, and tiles, which enhances their strength, water resistance, and durability.

In conclusion, calcined kaolin powder is a valuable material that has many applications in various industries. Its unique properties such as high whiteness, brightness, and thermal stability make it a preferred ingredient in many products and processes. As a functional filler, a pigment, and a processing aid, calcined kaolin powder improves the properties of materials and enhances their performance. Its versatility, availability, and cost-effectiveness make it a popular choice among manufacturers and consumers.

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