What is the method of producing acetic acid?

Colorless and faint organic acid found in vinegar

If you want to learn more, please visit our website SL Tec.

"Acetic" redirects here. Not to be confused with Ascetic

Chemical compound

Acetic acid , systematically named ethanoic acid , is an acidic, colourless liquid and organic compound with the chemical formula CH3COOH (also written as CH3CO2H, C2H4O2, or HC2H3O2). Vinegar is at least 4% acetic acid by volume, making acetic acid the main component of vinegar apart from water. It has been used, as a component of vinegar, throughout history from at least the third century BC.

Acetic acid is the second simplest carboxylic acid (after formic acid). It is an important chemical reagent and industrial chemical across various fields, used primarily in the production of cellulose acetate for photographic film, polyvinyl acetate for wood glue, and synthetic fibres and fabrics. In households, diluted acetic acid is often used in descaling agents. In the food industry, acetic acid is controlled by the food additive code E260 as an acidity regulator and as a condiment. In biochemistry, the acetyl group, derived from acetic acid, is fundamental to all forms of life. When bound to coenzyme A, it is central to the metabolism of carbohydrates and fats.

The global demand for acetic acid as of is about 17.88 million metric tonnes per year (t/a). Most of the world's acetic acid is produced via the carbonylation of methanol. Its production and subsequent industrial use poses health hazards to workers, including incidental skin damage and chronic respiratory injuries from inhalation.

Nomenclature

The trivial name "acetic acid" is the most commonly used and preferred IUPAC name. The systematic name "ethanoic acid", a valid IUPAC name, is constructed according to the substitutive nomenclature.[8] The name "acetic acid" derives from the Latin word for vinegar, "acetum", which is related to the word "acid" itself.

"Glacial acetic acid" is a name for water-free (anhydrous) acetic acid. Similar to the German name "Eisessig" ("ice vinegar"), the name comes from the solid ice-like crystals that form with agitation, slightly below room temperature at 16.6 °C (61.9 °F). Acetic acid can never be truly water-free in an atmosphere that contains water, so the presence of 0.1% water in glacial acetic acid lowers its melting point by 0.2 °C.[9]

A common symbol for acetic acid is AcOH (or HOAc), where Ac is the pseudoelement symbol representing the acetyl group CH3&#;C(=O)&#;; the conjugate base, acetate (CH3COO&#;), is thus represented as AcO&#;.[10] Acetate is the ion resulting from loss of H+ from acetic acid. The name "acetate" can also refer to a salt containing this anion, or an ester of acetic acid.[11] (The symbol Ac for the acetyl functional group is not to be confused with the symbol Ac for the element actinium; context prevents confusion among organic chemists). To better reflect its structure, acetic acid is often written as CH3&#;C(O)OH, CH3&#;C(=O)&#;OH, CH3COOH, and CH3CO2H. In the context of acid&#;base reactions, the abbreviation HAc is sometimes used,[12] where Ac in this case is a symbol for acetate (rather than acetyl).

The carboxymethyl functional group derived from removing one hydrogen from the methyl group of acetic acid has the chemical formula &#;CH2&#;C(=O)&#;OH.

History

Vinegar was known early in civilization as the natural result of exposure of beer and wine to air because acetic acid-producing bacteria are present globally. The use of acetic acid in alchemy extends into the third century BC, when the Greek philosopher Theophrastus described how vinegar acted on metals to produce pigments useful in art, including white lead (lead carbonate) and verdigris, a green mixture of copper salts including copper(II) acetate. Ancient Romans boiled soured wine to produce a highly sweet syrup called sapa. Sapa that was produced in lead pots was rich in lead acetate, a sweet substance also called sugar of lead or sugar of Saturn, which contributed to lead poisoning among the Roman aristocracy.[13]

In the 16th-century German alchemist Andreas Libavius described the production of acetone from the dry distillation of lead acetate, ketonic decarboxylation. The presence of water in vinegar has such a profound effect on acetic acid's properties that for centuries chemists believed that glacial acetic acid and the acid found in vinegar were two different substances. French chemist Pierre Adet proved them identical.[13][14]

In German chemist Hermann Kolbe synthesised acetic acid from inorganic compounds for the first time. This reaction sequence consisted of chlorination of carbon disulfide to carbon tetrachloride, followed by pyrolysis to tetrachloroethylene and aqueous chlorination to trichloroacetic acid, and concluded with electrolytic reduction to acetic acid.[15]

By , most glacial acetic acid was obtained from the pyroligneous liquor, a product of the distillation of wood. The acetic acid was isolated by treatment with milk of lime, and the resulting calcium acetate was then acidified with sulfuric acid to recover acetic acid. At that time, Germany was producing 10,000 tons of glacial acetic acid, around 30% of which was used for the manufacture of indigo dye.[13][16]

Because both methanol and carbon monoxide are commodity raw materials, methanol carbonylation long appeared to be attractive precursors to acetic acid. Henri Dreyfus at British Celanese developed a methanol carbonylation pilot plant as early as .[17] However, a lack of practical materials that could contain the corrosive reaction mixture at the high pressures needed (200 atm or more) discouraged commercialization of these routes. The first commercial methanol carbonylation process, which used a cobalt catalyst, was developed by German chemical company BASF in . In , a rhodium-based catalyst (cis&#;[Rh(CO)2I2]&#;) was discovered that could operate efficiently at lower pressure with almost no by-products. US chemical company Monsanto Company built the first plant using this catalyst in , and rhodium-catalyzed methanol carbonylation became the dominant method of acetic acid production (see Monsanto process). In the late s, BP Chemicals commercialised the Cativa catalyst ([Ir(CO)2I2]&#;), which is promoted by iridium for greater efficiency.[18] Known as the Cativa process, the iridium-catalyzed production of glacial acetic acid is greener, and has largely supplanted the Monsanto process, often in the same production plants.[19]

Interstellar medium

Interstellar acetic acid was discovered in by a team led by David Mehringer[20] using the former Berkeley-Illinois-Maryland Association array at the Hat Creek Radio Observatory and the former Millimeter Array located at the Owens Valley Radio Observatory. It was first detected in the Sagittarius B2 North molecular cloud (also known as the Sgr B2 Large Molecule Heimat source). Acetic acid has the distinction of being the first molecule discovered in the interstellar medium using solely radio interferometers; in all previous ISM molecular discoveries made in the millimetre and centimetre wavelength regimes, single dish radio telescopes were at least partly responsible for the detections.[20]

Properties

Acidity

The hydrogen centre in the carboxyl group (&#;COOH) in carboxylic acids such as acetic acid can separate from the molecule by ionization:

CH3COOH &#; CH3CO

&#;

2

+ H+

Because of this release of the proton (H+), acetic acid has acidic character. Acetic acid is a weak monoprotic acid. In aqueous solution, it has a pKa value of 4.76.[21] Its conjugate base is acetate (CH3COO&#;). A 1.0 M solution (about the concentration of domestic vinegar) has a pH of 2.4, indicating that merely 0.4% of the acetic acid molecules are dissociated.[a] Only in very dilute (< 10&#;6 M) solution, acetic acid is >90% dissociated.[citation needed]

green

Structure

In solid acetic acid, the molecules form chains of individual molecules interconnected by hydrogen bonds.[22] In the vapour phase at 120 °C (248 °F), dimers can be detected. Dimers also occur in the liquid phase in dilute solutions with non-hydrogen-bonding solvents, and to a certain extent in pure acetic acid,[23] but are disrupted by hydrogen-bonding solvents. The dissociation enthalpy of the dimer is estimated at 65.0&#;66.0 kJ/mol, and the dissociation entropy at 154&#;157 J mol&#;1 K&#;1.[24] Other carboxylic acids engage in similar intermolecular hydrogen bonding interactions.[25]

Solvent properties

Liquid acetic acid is a hydrophilic (polar) protic solvent, similar to ethanol and water. With a relative static permittivity (dielectric constant) of 6.2, it dissolves not only polar compounds such as inorganic salts and sugars, but also non-polar compounds such as oils as well as polar solutes. It is miscible with polar and non-polar solvents such as water, chloroform, and hexane. With higher alkanes (starting with octane), acetic acid is not miscible at all compositions, and solubility of acetic acid in alkanes declines with longer n-alkanes.[26] The solvent and miscibility properties of acetic acid make it a useful industrial chemical, for example, as a solvent in the production of dimethyl terephthalate.[27]

Biochemistry

At physiological pHs, acetic acid is usually fully ionised to acetate in aqueous solution.[28]

The acetyl group, formally derived from acetic acid, is fundamental to all forms of life. Typically, it is bound to coenzyme A by acetyl-CoA synthetase enzymes,[29] where it is central to the metabolism of carbohydrates and fats. Unlike longer-chain carboxylic acids (the fatty acids), acetic acid does not occur in natural triglycerides. Most of the acetate generated in cells for use in acetyl-CoA is synthesized directly from ethanol or pyruvate.[30] However, the artificial triglyceride triacetin (glycerine triacetate) is a common food additive and is found in cosmetics and topical medicines; this additive is metabolized to glycerol and acetic acid in the body.[31]

Acetic acid is produced and excreted by acetic acid bacteria, notably the genus Acetobacter and Clostridium acetobutylicum. These bacteria are found universally in foodstuffs, water, and soil, and acetic acid is produced naturally as fruits and other foods spoil. Acetic acid is also a component of the vaginal lubrication of humans and other primates, where it appears to serve as a mild antibacterial agent.[32]

Production

Acetic acid is produced industrially both synthetically and by bacterial fermentation. About 75% of acetic acid made for use in the chemical industry is made by the carbonylation of methanol, explained below.[27] The biological route accounts for only about 10% of world production, but it remains important for the production of vinegar because many food purity laws require vinegar used in foods to be of biological origin. Other processes are methyl formate isomerization, conversion of syngas to acetic acid, and gas phase oxidation of ethylene and ethanol.[33]

Acetic acid can be purified via fractional freezing using an ice bath. The water and other impurities will remain liquid while the acetic acid will precipitate out. As of &#;, total worldwide production of virgin acetic acid[b] was estimated at 5 Mt/a (million tonnes per year), approximately half of which was produced in the United States. European production was approximately 1 Mt/a and declining, while Japanese production was 0.7 Mt/a. Another 1.5 Mt were recycled each year, bringing the total world market to 6.5 Mt/a.[34][35] Since then, the global production has increased from 10.7 Mt/a in [36] to 17.88 Mt/a in .[37] The two biggest producers of virgin acetic acid are Celanese and BP Chemicals. Other major producers include Millennium Chemicals, Sterling Chemicals, Samsung, Eastman, and Svensk Etanolkemi [sv].[38]

Methanol carbonylation

Most acetic acid is produced by methanol carbonylation. In this process, methanol and carbon monoxide react to produce acetic acid according to the equation:

The process involves iodomethane as an intermediate, and occurs in three steps. A metal carbonyl catalyst is needed for the carbonylation (step 2).[33]

1. CH3OH + HI &#; CH3I + H2O

2. CH3I + CO &#; CH3COI

3. CH3COI + H2O &#; CH3COOH + HI

Two related processes exist for the carbonylation of methanol: the rhodium-catalyzed Monsanto process, and the iridium-catalyzed Cativa process. The latter process is greener and more efficient and has largely supplanted the former process.[19] Catalytic amounts of water are used in both processes, but the Cativa process requires less, so the water-gas shift reaction is suppressed, and fewer by-products are formed.

By altering the process conditions, acetic anhydride may also be produced in plants using rhodium catalysis.[39]

Acetaldehyde oxidation

Prior to the commercialization of the Monsanto process, most acetic acid was produced by oxidation of acetaldehyde. This remains the second-most-important manufacturing method, although it is usually not competitive with the carbonylation of methanol. The acetaldehyde can be produced by hydration of acetylene. This was the dominant technology in the early s.[40]

Light naphtha components are readily oxidized by oxygen or even air to give peroxides, which decompose to produce acetic acid according to the chemical equation, illustrated with butane:

2 C4H10 + 5 O2 &#; 4 CH3CO2H + 2 H2O

Such oxidations require metal catalyst, such as the naphthenate salts of manganese, cobalt, and chromium.

The typical reaction is conducted at temperatures and pressures designed to be as hot as possible while still keeping the butane a liquid. Typical reaction conditions are 150 °C (302 °F) and 55 atm.[41] Side-products may also form, including butanone, ethyl acetate, formic acid, and propionic acid. These side-products are also commercially valuable, and the reaction conditions may be altered to produce more of them where needed. However, the separation of acetic acid from these by-products adds to the cost of the process.[42]

Similar conditions and catalysts are used for butane oxidation, the oxygen in air to produce acetic acid can oxidize acetaldehyde.[42]

2 CH3CHO + O2 &#; 2 CH3CO2H

Using modern catalysts, this reaction can have an acetic acid yield greater than 95%. The major side-products are ethyl acetate, formic acid, and formaldehyde, all of which have lower boiling points than acetic acid and are readily separated by distillation.[42]

Ethylene oxidation

Acetaldehyde may be prepared from ethylene via the Wacker process, and then oxidised as above.

In more recent times, chemical company Showa Denko, which opened an ethylene oxidation plant in Ōita, Japan, in , commercialised a cheaper single-stage conversion of ethylene to acetic acid.[42] The process is catalyzed by a palladium metal catalyst supported on a heteropoly acid such as silicotungstic acid. A similar process uses the same metal catalyst on silicotungstic acid and silica:[43]

C2H4 + O2 &#; CH3CO2H

It is thought to be competitive with methanol carbonylation for smaller plants (100&#;250 kt/a), depending on the local price of ethylene.

Oxidative fermentation

For most of human history, acetic acid bacteria of the genus Acetobacter have made acetic acid, in the form of vinegar. Given sufficient oxygen, these bacteria can produce vinegar from a variety of alcoholic foodstuffs. Commonly used feeds include apple cider, wine, and fermented grain, malt, rice, or potato mashes. The overall chemical reaction facilitated by these bacteria is:

C2H5OH + O2 &#; CH3COOH + H2O

A dilute alcohol solution inoculated with Acetobacter and kept in a warm, airy place will become vinegar over the course of a few months. Industrial vinegar-making methods accelerate this process by improving the supply of oxygen to the bacteria.[44]

The first batches of vinegar produced by fermentation probably followed errors in the winemaking process. If must is fermented at too high a temperature, acetobacter will overwhelm the yeast naturally occurring on the grapes. As the demand for vinegar for culinary, medical, and sanitary purposes increased, vintners quickly learned to use other organic materials to produce vinegar in the hot summer months before the grapes were ripe and ready for processing into wine. This method was slow, however, and not always successful, as the vintners did not understand the process.[45]

One of the first modern commercial processes was the "fast method" or "German method", first practised in Germany in . In this process, fermentation takes place in a tower packed with wood shavings or charcoal. The alcohol-containing feed is trickled into the top of the tower, and fresh air supplied from the bottom by either natural or forced convection. The improved air supply in this process cut the time to prepare vinegar from months to weeks.[46]

Nowadays, most vinegar is made in submerged tank culture, first described in by Otto Hromatka and Heinrich Ebner.[47] In this method, alcohol is fermented to vinegar in a continuously stirred tank, and oxygen is supplied by bubbling air through the solution. Using modern applications of this method, vinegar of 15% acetic acid can be prepared in only 24 hours in batch process, even 20% in 60-hour fed-batch process.[45]

Anaerobic fermentation

Species of anaerobic bacteria, including members of the genus Clostridium or Acetobacterium, can convert sugars to acetic acid directly without creating ethanol as an intermediate. The overall chemical reaction conducted by these bacteria may be represented as:

C6H12O6 &#; 3 CH3COOH

These acetogenic bacteria produce acetic acid from one-carbon compounds, including methanol, carbon monoxide, or a mixture of carbon dioxide and hydrogen:

2 CO2 + 4 H2 &#; CH3COOH + 2 H2O

This ability of Clostridium to metabolize sugars directly, or to produce acetic acid from less costly inputs, suggests that these bacteria could produce acetic acid more efficiently than ethanol-oxidizers like Acetobacter. However, Clostridium bacteria are less acid-tolerant than Acetobacter. Even the most acid-tolerant Clostridium strains can produce vinegar in concentrations of only a few per cent, compared to Acetobacter strains that can produce vinegar in concentrations up to 20%. At present, it remains more cost-effective to produce vinegar using Acetobacter, rather than using Clostridium and concentrating it. As a result, although acetogenic bacteria have been known since , their industrial use is confined to a few niche applications.[48]

Uses

Acetic acid is a chemical reagent for the production of chemical compounds. The largest single use of acetic acid is in the production of vinyl acetate monomer, closely followed by acetic anhydride and ester production. The volume of acetic acid used in vinegar is comparatively small.[27][34]

Vinyl acetate monomer

The primary use of acetic acid is the production of vinyl acetate monomer (VAM). In , this application was estimated to consume a third of the world's production of acetic acid.[27] The reaction consists of ethylene and acetic acid with oxygen over a palladium catalyst, conducted in the gas phase.[49]

2 H3C&#;COOH + 2 C2H4 + O2 &#; 2 H3C&#;CO&#;O&#;CH=CH2 + 2 H2O

Vinyl acetate can be polymerised to polyvinyl acetate or other polymers, which are components in paints and adhesives.[49]

Ester production

The major esters of acetic acid are commonly used as solvents for inks, paints and coatings. The esters include ethyl acetate, n-butyl acetate, isobutyl acetate, and propyl acetate. They are typically produced by catalyzed reaction from acetic acid and the corresponding alcohol:

CH3COO&#;H + HO&#;R &#; CH3COO&#;R + H2O

, R = general alkyl group

For example, acetic acid and ethanol gives ethyl acetate and water.

CH3COO&#;H + HO&#;CH2CH3 &#; CH3COO&#;CH2CH3 + H2O

Most acetate esters, however, are produced from acetaldehyde using the Tishchenko reaction. In addition, ether acetates are used as solvents for nitrocellulose, acrylic lacquers, varnish removers, and wood stains. First, glycol monoethers are produced from ethylene oxide or propylene oxide with alcohol, which are then esterified with acetic acid. The three major products are ethylene glycol monoethyl ether acetate (EEA), ethylene glycol monobutyl ether acetate (EBA), and propylene glycol monomethyl ether acetate (PMA, more commonly known as PGMEA in semiconductor manufacturing processes, where it is used as a resist solvent). This application consumes about 15% to 20% of worldwide acetic acid. Ether acetates, for example EEA, have been shown to be harmful to human reproduction.[34]

Acetic anhydride

The product of the condensation of two molecules of acetic acid is acetic anhydride. The worldwide production of acetic anhydride is a major application, and uses approximately 25% to 30% of the global production of acetic acid. The main process involves dehydration of acetic acid to give ketene at 700&#;750 °C. Ketene is thereafter reacted with acetic acid to obtain the anhydride:[50]

CH3CO2H &#; CH2=C=O + H2O

CH3CO2H + CH2=C=O &#; (CH3CO)2O

Acetic anhydride is an acetylation agent. As such, its major application is for cellulose acetate, a synthetic textile also used for photographic film. Acetic anhydride is also a reagent for the production of heroin and other compounds.[50]

Use as solvent

As a polar protic solvent, acetic acid is frequently used for recrystallization to purify organic compounds. Acetic acid is used as a solvent in the production of terephthalic acid (TPA), the raw material for polyethylene terephthalate (PET). In , about 20% of acetic acid was used for TPA production.[34]

Acetic acid is often used as a solvent for reactions involving carbocations, such as Friedel-Crafts alkylation. For example, one stage in the commercial manufacture of synthetic camphor involves a Wagner-Meerwein rearrangement of camphene to isobornyl acetate; here acetic acid acts both as a solvent and as a nucleophile to trap the rearranged carbocation.[51]

Glacial acetic acid is used in analytical chemistry for the estimation of weakly alkaline substances such as organic amides. Glacial acetic acid is a much weaker base than water, so the amide behaves as a strong base in this medium. It then can be titrated using a solution in glacial acetic acid of a very strong acid, such as perchloric acid.[52]

Medical use

Acetic acid injection into a tumor has been used to treat cancer since the s.[53][54]

Acetic acid is used as part of cervical cancer screening in many areas in the developing world.[55] The acid is applied to the cervix and if an area of white appears after about a minute the test is positive.[55]

Acetic acid is an effective antiseptic when used as a 1% solution, with broad spectrum of activity against streptococci, staphylococci, pseudomonas, enterococci and others.[56][57][58] It may be used to treat skin infections caused by pseudomonas strains resistant to typical antibiotics.[59]

While diluted acetic acid is used in iontophoresis, no high quality evidence supports this treatment for rotator cuff disease.[60][61]

As a treatment for otitis externa, it is on the World Health Organization's List of Essential Medicines.[62][63]

Foods

Acetic acid has 349 kcal (1,460 kJ) per 100 g.[64] Vinegar is typically no less than 4% acetic acid by mass.[65][66][67] Legal limits on acetic acid content vary by jurisdiction. Vinegar is used directly as a condiment, and in the pickling of vegetables and other foods. Table vinegar tends to be more diluted (4% to 8% acetic acid), while commercial food pickling employs solutions that are more concentrated. The proportion of acetic acid used worldwide as vinegar is not as large as industrial uses, but it is by far the oldest and best-known application.[68]

Reactions

Organic chemistry

Acetic acid undergoes the typical chemical reactions of a carboxylic acid. Upon treatment with a standard base, it converts to metal acetate and water. With strong bases (e.g., organolithium reagents), it can be doubly deprotonated to give LiCH2COOLi. Reduction of acetic acid gives ethanol. The OH group is the main site of reaction, as illustrated by the conversion of acetic acid to acetyl chloride. Other substitution derivatives include acetic anhydride; this anhydride is produced by loss of water from two molecules of acetic acid. Esters of acetic acid can likewise be formed via Fischer esterification, and amides can be formed. When heated above 440 °C (824 °F), acetic acid decomposes to produce carbon dioxide and methane, or to produce ketene and water:[69][70][71]

CH3COOH &#; CH4 + CO2

CH3COOH &#; CH2=C=O + H2O

Reactions with inorganic compounds

Acetic acid is mildly corrosive to metals including iron, magnesium, and zinc, forming hydrogen gas and salts called acetates:

Mg + 2 CH3COOH &#; (CH3COO)2Mg + H2

Because aluminium forms a passivating acid-resistant film of aluminium oxide, aluminium tanks are used to transport acetic acid.[72] Containers lined with glass, stainless steel or polyethylene are also used for this purpose.[27] Metal acetates can also be prepared from acetic acid and an appropriate base, as in the popular "baking soda + vinegar" reaction giving off sodium acetate:

NaHCO3 + CH3COOH &#; CH3COONa + CO2 + H2O

A colour reaction for salts of acetic acid is iron(III) chloride solution, which results in a deeply red colour that disappears after acidification.[73] A more sensitive test uses lanthanum nitrate with iodine and ammonia to give a blue solution.[74] Acetates when heated with arsenic trioxide form cacodyl oxide, which can be detected by its malodorous vapours.[75]

Other derivatives

Organic or inorganic salts are produced from acetic acid. Some commercially significant derivatives:

Halogenated acetic acids are produced from acetic acid. Some commercially significant derivatives:

Amounts of acetic acid used in these other applications together account for another 5&#;10% of acetic acid use worldwide.[34]

Health and safety

Vapour

Prolonged inhalation exposure (eight hours) to acetic acid vapours at 10 ppm can produce some irritation of eyes, nose, and throat; at 100 ppm marked lung irritation and possible damage to lungs, eyes, and skin may result. Vapour concentrations of 1,000 ppm cause marked irritation of eyes, nose and upper respiratory tract and cannot be tolerated. These predictions were based on animal experiments and industrial exposure.[76]

In 12 workers exposed for two or more years to an airborne average concentration of 51 ppm acetic acid (estimated), symptoms of conjunctive irritation, upper respiratory tract irritation, and hyperkeratotic dermatitis were produced. Exposure to 50 ppm or more is intolerable to most persons and results in intensive lacrimation and irritation of the eyes, nose, and throat, with pharyngeal oedema and chronic bronchitis. Unacclimatised humans experience extreme eye and nasal irritation at concentrations in excess of 25 ppm, and conjunctivitis from concentrations below 10 ppm has been reported. In a study of five workers exposed for seven to 12 years to concentrations of 80 to 200 ppm at peaks, the principal findings were blackening and hyperkeratosis of the skin of the hands, conjunctivitis (but no corneal damage), bronchitis and pharyngitis, and erosion of the exposed teeth (incisors and canines).[77]

Solution

Concentrated acetic acid (&#; 25%) is corrosive to skin.[78] These burns or blisters may not appear until hours after exposure.[79] The hazardous properties of acetic acid are dependent on the concentration of the (typically aqueous) solution, with the most significant increases in hazard levels at thresholds of 25% and 90% acetic acid concentration by weight. The following table summarizes the hazards of acetic acid solutions by concentration:[80]

Concentrated acetic acid can be ignited only with difficulty at standard temperature and pressure, but becomes a flammable risk in temperatures greater than 39 °C (102 °F), and can form explosive mixtures with air at higher temperatures with explosive limits of 5.4&#;16% concentration.

See also

Notes

1. ^

   [H3O+] = 10&#;2.4 = 0.4%

2. ^

   Acetic acid that is manufactured by intent, rather than recovered from processing (such as the production of cellulose acetates, polyvinyl alcohol operations, and numerous acetic anhydride acylations).

References

1. Introduction

The bridge between chemistry and the day-to-day human life is always growing wider and stronger, and acetic acid is one of the perfect examples. Acetic acid is a clear liquid with a pungent odour, sharp taste, melting point of 16.73°C and boils at 117.9°C. Acetic acid, traditionally known as &#;vinegar&#; is widely used as a food preservative, first discovered (c.  BC) when unattended grape juice turned into wine. A famous physician Hippocrates II (c. 420 BC) used acetic acid to clean the wounds [1]. With direct and indirect applications of acetic acid, it has diversified into several chemical sectors such as food, pharma, chemical, textile, polymer, medicinal, cosmetics etc. Since then, acetic acid is proven to be a multi-application chemical building block resulting in ever-increasing demand. The production of acetic acid is expected to reach 18 million ton with an average growth of 5% per year [2, 3].

The overall routes for production and the applications of acetic acid are shown in Figure 1. Currently, the manufacturing demand is fulfilled via two main production routes, which are chemical and fermentative. Among the chemical manufacturing processes, the key processes are Cavita process (carbonylation of methanol), oxidation of aldehyde and oxidation of ethylene. The major players are BP chemicals and BASF, which follow carbonylation route. The major consumption of acetic acid mainly comes from the preparation of vinyl acetate monomer (VAM), acetic anhydride and C1-C4 acetates and it is used as a solvent in synthesis of terephthalic acid (PET). VAM is one of the main ingredients used in polymer industry with application as emulsifier, resins, as intermediate in surface coating agent, acrylic fiber and polymer wires. It is also used in textile industry to generate synthetic fibers as a result of condensation reaction. The other condensation reaction of acetic acid produces acetic anhydride used as typical acetylation agent, which is subsequently utilized to produce cellulose acetate, used in synthetic textiles and for silver-based photographic films. Most derived esters of acetic acid are ethyl acetate, n-butyl acetate, isobutyl acetate and propyl acetate, which are frequently used as solvents for inks, paints and coatings. Glacial acetic acid is an excellent polar protic solvent that is frequently used as a solvent for recrystallization to purify organic compounds. Several researchers are working on developing a sustainable process with the simple design to produce acetic acid that meets current demand. Several homogeneous as well as heterogeneous catalytic systems are reported for the production of acetic acid with carbonylation process [4].

Acetic acid produced via fermentation route is mainly utilized in the food industry in the form of vinegar. Use of vinegar is more diversified these days, with more innovative ways to adjust and suit the current lifestyle and food culture. The different concentrations of acetic acid are used to sharpen the taste of food with a longer shelf life period and as a food preservative. Some new applications have also come such as edible and non-edible antimicrobial coating [5, 6].

This chapter reviews the current commercial processes for the synthesis of acetic acid to meet an ever-increasing global demand. The chapter also gives insight into the pros and cons associated with the process available and then how should we design a sustainable strategy to develop a simple commercial process. Further, the state of art to produce vinegar is discussed with exploitation as a multiapplication tool in the modern food industry.

Are you interested in learning more about Methyl Acetate Plant? Contact us today to secure an expert consultation!